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Description
Auto Spare Parts Car Accessories Motorcycle Pipe Piston Rod with Gear Shaft
Connecting Stainless Steel Bar Hydraulic Cylinder Shock Absorber Diesel
Engine Pump
The piston rod is a connecting part that supports the piston to do work. Most of it is used in the motion execution parts of oil cylinder
and air cylinder. It is a moving part with frequent movements and high technical requirements.
FAQ
CK45/SAE1045/JIS S45C Induction Hardened Chrome Plated Piston Rod
Our CK45/SAE1045/JIS S45C induction hardened chrome plated piston rods are engineered to meet the highest standards of performance and durability. These rods are specifically designed for use in hydraulic and pneumatic cylinders, where strength, wear resistance, and corrosion protection are critical. With a focus on precision manufacturing and quality control, our piston rods provide reliable performance in demanding industrial applications.
Material Composition
- CK45: A high-quality medium-carbon steel widely used for its strength and toughness.
- SAE1045: A medium carbon steel grade known for its excellent mechanical properties, including high strength and impact resistance.
- JIS S45C: A Japanese standard medium-carbon steel offering good machinability and high tensile strength.
Induction Hardening Process
Induction hardening is a heat treatment process that involves heating the surface of the piston rod using an electromagnetic field and then rapidly cooling it. This process increases the surface hardness of the rod while maintaining a tough and ductile core, resulting in improved wear resistance and fatigue strength.
- Surface Hardness: Achieves a hardness level of HRC 50-55, significantly enhancing the rod's wear resistance.
- Core Toughness: Retains the ductility and toughness of the core material, ensuring that the rod can withstand heavy loads and impacts without breaking.
Chrome Plating
The piston rods are coated with a layer of hard chrome plating, which provides a range of benefits including corrosion resistance, reduced friction, and an enhanced surface finish.
- Corrosion Resistance: The chrome layer protects the rod from rust and corrosion, extending its lifespan in harsh environments.
- Reduced Friction: A smoother surface finish reduces friction between the rod and other components, leading to less wear and tear.
- Enhanced Appearance: The chrome finish gives the rod a polished, professional appearance.
Key Features
- High Strength and Durability: The combination of medium-carbon steel and induction hardening provides a piston rod that is exceptionally strong and durable, capable of withstanding high-pressure environments.
- Superior Wear Resistance: The hardened surface resists abrasion and wear, reducing the frequency of maintenance and replacement.
- Corrosion Protection: Chrome plating offers excellent resistance to corrosion, making these rods suitable for use in a variety of environmental conditions.
- Precision Manufacturing: Our rods are manufactured to precise tolerances, ensuring consistent performance and easy integration into hydraulic and pneumatic systems.
- Versatility: Suitable for a wide range of applications including hydraulic cylinders, pneumatic cylinders, automotive shock absorbers, and various types of heavy machinery.
Applications
- Hydraulic Cylinders: Used in industrial machinery, construction equipment, and manufacturing processes where precise and reliable movement is essential.
- Pneumatic Cylinders: Ideal for applications in automation and control systems that require clean and efficient power transmission.
- Automotive Industry: Commonly used in shock absorbers and other suspension components to enhance vehicle performance and safety.
- Heavy Machinery: Employed in the construction, mining, and agricultural sectors to improve the durability and efficiency of equipment.
Quality Assurance
We adhere to strict quality control standards to ensure that each piston rod meets the highest levels of performance and reliability. Our quality assurance processes include:
- Dimensional Accuracy: Ensuring that each rod meets specified dimensions and tolerances.
- Surface Finish: Inspecting the chrome plating for uniformity and adherence to thickness specifications.
- Mechanical Testing: Conducting hardness tests, tensile tests, and impact tests to verify the mechanical properties of the rods.
- Non-Destructive Testing: Using methods such as ultrasonic testing to detect any internal flaws or inconsistencies.
Customization Options
We understand that different applications have unique requirements, and we offer customization options to meet these needs. Our capabilities include:
- Tailored Dimensions: Custom lengths, diameters, and tolerances to fit specific applications.
- Special Coatings: Additional surface treatments or coatings for enhanced performance in extreme conditions.
- Packaging Solutions: Custom packaging to protect rods during transportation and storage.
Conclusion
Our CK45/SAE1045/JIS S45C induction hardened chrome plated piston rods are the ideal choice for industries requiring high-performance components with superior strength, wear resistance, and corrosion protection. With a commitment to quality and customer satisfaction, we provide reliable and durable solutions for your hydraulic and pneumatic cylinder needs. Contact us today to learn more about our products and how we can meet your specific requirements.
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