Ds High Efficiency PCD Inserts Carbide Turning Tools PCD CBN Diamond Inserts

• bekleding: ongecoat
• Toepassing: Draaibank
• Structuur: Clamp Machine Tool
• Materiaal: pcd/cbn
• Type: Draaien van de draaibank Tool
• Transportpakket: 10 PCS in a Plastic Box, Carton Box Outside
• Model NR.: PCD/CBN
• Specificatie: All Sizes
• Handelsmerk: DS
• Oorsprong: China
• Gs-Code: 8208109000
• Productiecapaciteit: 100000/Year

Beschrijving

Product Description

PCD PCBN CBN RNMN RNGN Inserts for  Resurfacing engine Cylinder Blocks

1. Processed workpiece:
hardness steel, gray cast iron, high hardness cast iron, powder metallurgy and thermal spray coated workpiece, others (Co>15%wt Carbide HRA=80-88), etc.
2. Work efficiency:
improved by 5-10 times when compared to grinding

Poly Crystalline Diamond PCD cutter with carbide support

 

PCD (Polycrystalline Diamond) is an ultra-hard tool material (substrate) consisting of a synthetic polycrystalline diamond tip brazed to a carbide insert carrier. Primarily used to machine non-ferrous materials at high speeds, PCD has been developed specifically to machine aluminum.
CBN only smears the aluminum when removing metal without producing the necessary finish today's aluminum heads require.
To extend the life of your tooling, use adequate lubrication.

Cubid Boron Nitride CBN cutter

 

 

CBN, an ultra-hard cutting material consisting of polycrystalline cubic boron nitride with a metallic or ceramic binder is primarily used to machine hardened ferrous material.
It's available either as a tip brazed to a carbide insert carrier or as a solid insert.
CBN cutters can be double-sided grinding and have a longer service life.
If you're using a solid CBN tip, after one side is worn out you simply flip it over and use it again.

For Advantage of our PCD CBN cutter

1) Hight Abrasion resistant/High impact resistance
2)Easy to replace inserts.
3)All the cutting tools quality meet the ISO international standard.
4)Use orginal tungsten carbide material as basement.Using content of 99.95% or more high purity raw material, to ensure performance of PCD inserts basement.
5)Using box and carton packing, convenient for customer to handling.

Most of today's high speed surfacers are designed to use CBN or PCD inserts in their cutter heads.
CBN is the most popular choice for cutting both cast iron and aluminum because it can handle either material with ease.
CBN also cuts cleanly at high rpm and can take the heat that's generated by higher cutting speeds.
PCD Inserts are still the best choice for resurfacing aluminum.
Because of the unique metallurgy of aluminum and the chemical interaction present with heat, CBN does not give the appropriate surface finish that PCD can provide.
PCD Inserts consist of a layer of Polycrystalline Diamond bonded to a carbide substrate.
As an added benefit, the carbide back can be used for aluminum heads after PCD side is used up.
Carbide is still popular because of its lower initial cost, and coated carbide helps extend tool life.

Advantages

√ Excellent cost performance
The service life of PCD PCBN insert can be more than 10 times that of carbide insert and reduce the cost of comprehensive cutting tool by 30%-50%. The interval time between the replacements of PCD PCBN insert is long and the insert replacement frequency is less, which can significantly reduce the cost on inserts.

√ High machining efficiency
The machining efficiency of PCD PCBN insert is 5-10 times that of the carbide insert, which greatly improves the equipment capacity and reduces the fixed investment of equipment.

√ Excellent surface quality
Surface finish and dimensional precision of machining workpiece of PCD PCBN insert can reach the grinding level, and make turning instead of grinding to reduce equipment investment.

√ Strong universality
PCD PCBN insert can be used for both dry cutting and wet cutting and one grade normally is suitable for machining a variety of materials.

Application

For turning and milling of cylinder blocks and heads, centrifugal rolls, slurry pumps, brake discs, brake drums, rolling mortar walls, compressor parts, gears, bearings, mining machinery, coal mining machinery industries.

 

Company Profile

 

Shandong Denso Precision Tools Co., Ltd. is a professional manufacturer of metal tools, hardware and other products. It has a complete and scientific quality management system.

Packing & Delivery

 

1. 10 in a plastic box
2. Put the goods wrapped in bubble wrap into the box
3. Other packing can be carried out according to customer's requirements

FAQ

1. who are we?
We are based in Shandong, China, start from 2015,sell to North America(30.00%),Northern Europe(20.00%),Southeast Asia(20.00%),South Asia(20.00%),South America(10.00%). There are total about 11-50 people in our office.

2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.what can you buy from us?
milling cutters,PCD/PCBN cutters,non-standard forming cutters,Carbide tool

4. why should you buy from us not from other suppliers?
Decades of technical precipitation, providing non-standard customized tools, cutterheads, and tool handles; providing free technical support for difficult-to-machine materials and working conditions

5. what services can we provide?
Accepted Delivery Terms: FOB,CIF,EXW
Accepted Payment Currency:USD,EUR,GBP;
Accepted Payment Type: T/T,L/C;