PCB Automatic Selective Wave Soldering Machine with Small Occupation (AFS-250C)

• As: 5 assen
• Stijl: Verdieping
• Controle: automatisch
• Toepassing: Elektrische en elektronische industrie, Verlichtingsindustrie, Autoindustrie, Communicatie industrie, Aerospace Industry
• certificaat: CE, ISO
• werkhoogte: 900±25 mm
• Model NR.: AFS-250C
• pcb-formaat: Min:100(L)*50(W);Max:300(L)*250(W)(mm)
• Machine Frame and Cover: Extruded Sections Frame + Door
• Top Component Height: Max130mm
• gewicht: Approx.640kg
• Bottom Component Height: Max30mm
• voeding: 3φ 380V 50/60Hz
• gewicht van de printplaat: Max5kg
• totaal vermogen: 12 kw
• Spray Flux Volume: 2 liter
• bewegingsmodus: Serve Motor + Linear Rail
• Soldering Movement Mode: Soldering Pot Movement in Xyz Axis
• soldeervermogen: 3,3kw
• temperatuurregelmodus: Pid+SSR
• Preheat Mode: infraroodstraal
• Transportpakket: Vacuum Wooden Box
• Specificatie: 1250L*1250W*1725H (mm)
• Handelsmerk: SDC
• Oorsprong: China
• Gs-Code: 8515190010
• Productiecapaciteit: 200 Set/Mouth

Beschrijving

 

Product Description

 

1.The machine integrates flux spraying,preheating and soldering.

2.The solder pot is fixed, and the PCB board moves to realize soldering.

3.Small in occupation space and low in energy consumption.

4.On-line transportation, and it can realize on-line production with the previous section of machine.

5.It is particularly suitable the product of NPI.

6.It is suitable for high quality PCB board.

Product Parameters

  

Specifications	Parameter
Size	1250L*1250W*1725H(mm)
Machine frame and cover	Extruded sections frame+Door
Operating height	900±25mm
Weight	Approx.1000KG
Power supply	3φ 380V  50/60HZ
Total power	12KW
PCB parameter
PCB size	Min:100(L)*50(W);Max:300(L)*250(W)(mm)
Top component height	Max130mm
Bottom component height	Max30mm
PCB Weight	Max5Kg
Selective spray system
Spray movement mode	Serve motor + linear rail
Spray flux volume	2L
Spray nozzle type	Needle
Selective Soldering System
Soldering movement mode	Soldering pot movement in XYZ axis
Movement mode	Serve motor + linear rail
Solder capacity	16KG
Solder melting time	25min
Solder nozzle size	Standard D8mm, other sizes is option
Top preheat system
Preheat mode	Far infrared ray
Heater position	Top
Temperature control mode	PID+SSR
N2 protection system
N2 consumption	1.5M^3/h
Exhaust system
Exhaust quantity	1 PCS
Exhaust volume	About 5m³/h
Control system
Control mode	PC+ motion control card
PCB Process parameter	Setting, save , open in the PC screen

 

Packaging & Shipping

 

1.Standard Wooden Case with Vacuum Package
Shipping Way:
 · By sea, for large package and quantity;
 · Other ways as customer requested.


2.Lead Time:
    ·35 Working Days.


3.Ship date:
    · Within 15 days after receipt of payment.

 

 

Feature

1,FLUX SPRAY MODULE
Spray characteristics
Selective sprayer,saves at least 90% flux than traditional spray.Ionic contamination is dramatically reduced.
Spray width can be as small as 2mm to significantly reduce ionic contamination.Needn't clean PCBA.
Two axes servo motor control, high positioning accuracy.

 

2,PER-HEATING MODULE
Nowadays' soldering processes, especially in the face of lead-free soldering, multilayer boards, and the soldering of large hot-melt components, also place high demands on preheating capabilities.
Sundarc selective wave soldering machine preheating module adopts short-wave infrared preheating at the bottom and hot air convection preheating at the top to ensure full and balanced preheating.

 

3,SOLDERING MODULE
PCB plate fixed, spray and soldering X/Y/Z axis platform moving for soldering joints.
Different soldering speeds and times can be set for different soldering joints on the same circuit board;
Nitrogen in-line heating of the tin pot ensures good wetting of the nozzles and reduces the tin dross;
Wave height monitoring online;
Real-time monitoring of tin pot high and low levels;

4,THE SOFTWARE FEATURES
(1).Full PC control. All parameters can set in PC and saved to PCB menu, like moving path, solder temperature, flux type, solder type ,n2 temperature etc, best trace-ability and easy to get repeat soldering quality.
(2).Simple programming method, using the picture as a base, just draw lines on the picture to program. Parameters can be optimized for each soldering joint position, such as Z-axis soldering height, crest height, soldering travel speed, tin shrinking speed and time, etc. After the path editing is completed, the program can simulate the time needed for the required soldering. It is convenient for engineers to account for the beats.
(3).Path, temperature, speed, solder material and other data are all saved in one file, which can be exported as an EXCEL file. Parameters can be optimized for each soldering position, such as Z-axis soldering height, wave height, soldering movement speed, shrinking speed and time, and so on. After the path is edited, the program can simulate the time required for soldering.
(4).Soldering coordinate point visual positioning, The whole soldering CCD image visualization to facilitate the whole soldering quality tracking.

Structure introduction

Options:

1.Soldering and spraying at the same module.

2.Dual soldering modules or multiple soldering modules.

3.Higher or wider tracks for special size PCB.

4.Nozzle Inside diameter and shape.

 

 

Effect of soldering

 

AFS-350C can achieve 100%  through hole soldr fill, Stable soldering quality with no voids and bridges.

It offer rock-solid connections that withstand mechanical stress, extreme temperatures, and environmental challenges.Adapting to automotive electrical aerospace requirements.


 Nozzles can also be customized for your PCB.

Nozzle Link:
https://sundarcsoldering.en.made-in-china.com/product/qTDUGMybCpcX/China-Wave-Soldering-Nozzle-Soldering-Accessories-Selective-Wave-Soldering-Nozzle-SDC000103-.html

 

Certifications

We are a factory with 24 years of industry experience, specializing in independent R&D, production, and sales of selective soldering equipment. With 9 patent certificates for our selective soldering technology, we offer customers professional service and the most competitive prices in the market.
Contact us today to discuss advanced soldering techniques tailored to your needs.

FAQ

Q: Do you accept customization?
A: Yes! We can provide OEM service.Customize the machine size and function for your product.

Q: What's the MOQ?
A: 1 set, One-on-one service, meeting different product requirements.

Q: What' s the delivery time of your products?
A: With 15 days after we receive payment

Q: How does your factory do regarding quality control?
A: Quality is priority. We will take two days to do quality inspection before shipment. 

Q:What is the difference between off-line selective solder and on-line selective solder?
A:In-line selective soldering with rails connecting front and back end production, closed space preheating, flux spraying and soldering modules can be carried out simultaneously.

Q:Why the big price difference between online and offline
A:Complex structure, more comprehensive performance and functionality, capable of efficient fully automated production