Basis Informatie.
After-sales Service
Video Technical Support, Online Support
Product
Waste Plastic Pyrolysis Plant
Raw Materials
Waste Tyre, Plastic, Rubber
Output
45% Fuel Oil, 30% Carbon Black, 10% Steel Wire, 10
Reactor Material
Q245r /Q345r Steel Boiler Plate
Land Area
250-300 Square Meters(L*W*H= 25-30m*10m*6m)
Processing Time and Power
10-24 Hours. Averagely 20kw/H
Usage
Waste Rubber Tire Recycling Machinery
Processing Time
Loading 2 Hours, Processing 8 Hours, Discharge Car
Handelsmerk
Henan Jinzhen
Transportpakket
Export Standard Package
Specificatie
2000*6000mm 10ton/day
Beschrijving
Scrap Tire Recycling Plant 10 TPD Waste Tyre Pyrolysis Machine In China
Product Description
Our main products are divided into two catalogries: pyrolysis plant and distillation machine, including used tires pyrolysis plant, scrap tyres pyrolysis plant, waste rubber pyrolysis equipment,
waste plastic recycling machine and other waste management machines, and waste oil distillation equipment, waste engine/motor oil recycling machine, waste tire oil distillation plant,
plastic oil refinery machine and crude oil distillation equipment.
Raw Materials
1. Waste tires: used motor tires, bicycle tires, car tires, OTR tires
2. Waste plastic: used cable skin, waste sole, used PE/PC/PP/PSABSPVC/PET, unclassified rubbers, industrial/household/medical garbage;
3. Oil sludge: the ground sludge, tank bottom sludge, the oily sludge, etc;
4. Aluminium-plastic solid waste: Waste aluminum foil, aluminum composite panels, aluminum composite materials, used car parts aluminum waste, etc.
The Final Products and Their Application
1. Fuel oil
Fuel oil is widely used in marine boiler fuels, furnace fuels, metallurgical furnaces, and other industrial furnace fuels. According to use, fuel oil can be divided into marine fuel oil, furnace fuel oil and other fuel oils.
2. Carbon black
Used for briquetting buring, or refined, which can be used as a new tire, rubber soles, pigment manufacturing materials.
3. Steel wire
It is mainly used for sold as scrap or remelting.
4. Aluminum ingots
The resulting aluminum ingots can be sold directly or used to make other aluminum products.
5. Combustible gas
It will be recycled by the equipment again, used for the heating material of the reactor, and it will save energy and reduce emissions.
Approx oil yield rate of different raw material |
PE/ldpe/hdpe | 50%-75% | House garbage | 35%-50% |
PP | 50%-75% | Plastic cable | 80% |
PS | 50%-75% | Plastic bag | 50% |
Leftovers of paper | Wet 15-20%, dry 60% | Submarine cable | 75% |
ABS | 40% | Rubber cable | 35% |
Technological Process
1. Put raw materials into reactor by auto-feeder, then heat the reactor. Do not stop heating the reactor when the temperature reaches nearly 250 degree Celsius, waste tyre will be transferred to oil gas.
2. The oil gas will be cooled by condenser to liquid oil then collected by oil tank.
3. The exhaust gas which can not be cooled to liquid oil will be recycled to heat the reactor. Smoke produced during processing can achieve national emission standard through dual desulfurization and dusting removal device.
4. After oil producing finished, give 3 hours for cooling the reactor,after that carbon black will be discharged automatically.
Product Parameters
Product Name | Waste Tyre Pyrolysis Machine |
Capacity | 5TPD, 6TPD, 8TPD, 10TPD, 12TPD, 15TPD |
Reactor Material | Q345R, Alloy Steel, Stainless Steel |
Reactor Thickness | 16.45mm, 18.45mm |
Total Weight | 30-40 tons (Varies by Design and Capacity) |
Working Power | 15-30KW(Varies by Design and Capacity) |
Labor Qty Require | 2-4 Persons for per set machine, more machine, fewer labors |
Processing Time | Feeding 2 Hours, Processing 8-9 hours, Carbon Black and Steel Wire Discharging 1.5 hours. (Take 12TPD capacity as example) |
Application Material | Waste Tyre, Waste Rubber, Waste Plastic, Waste Oil Sludge, Waste Aluminum Foil, Waste Cable, Waste Leather, Waste Acrylic(PMMA),etc... |
Heating Fuel | Pyrolysis Oil, Natural Gas, Electricity, Coal, Firewood, etc... |
Technical Advantage
a) Safety
1) Two devices to avoid backfire in production: oil-water separator and anti-back fire device.
2) Vacuum device makes reactor working under ordinary pressure or negative pressure.
3) Temperature monitoring device to avoid excessive working temperature.
4) Pressure gage to monitor the pressure. If it goes above a certain level, the bell will alarm and the safety valve will release the pressure automatically.
5) Carbon black is discharged in a closed situation to avoid catching fire.
b) Environmental protection
1) The flue gas (caused by burning fuel to heat the reactor) will be purified and cooled by dust removal device, then can be released into air through chimney.
2) The syngas that can not be liquified to fuel oil will back to the furnace for burning.
c) Energy Saving
1) The whole reactor can be heated, so the raw material can be fully pyrolysised
2) Fire road is designed as spiral, fuel shall be fully burned
3) Need no circulating water, save electricity power
4) Special design for gas separate to seep up pyrolysis process
Detailed Photos
FAQ
Q1: What kind of raw material can be used?
waste tyres/rubbers/ shoe soles/ inner tube / cable husk/ bicycle tyre/motorcycle tyre; PP,PE,PVC,PMMA plastic, paper mixture from paper mills and all kinds of waste nylon products
Q2: What are the end products?
If your raw material is tyres, end products are fuel oil, carbon black,steel wire and waste gas; if your raw material is rubber or plastics, then end products are fuel oil, carbon black and waste gas
Q3: What's the fuel of waste plastic pyrolysis plant?
The fuel can be coal, charcoal, firewood, fuel oil, heavy oil and natural gas
Q4: What's the covering area of one set of 5-10 ton capacity pyrolysis plant?
The equipment covers 30 square meters(length20m*width15m). Besides raw material and end products storage areas,you also need to prepare workers' resting room and simple office, so totally 600-800 square meters land will be better
Q5: How many workers needed to operate the tyre pyrolysis plant?
3-4 workers are enough for one set of pyrolysis plant. If you use auto-feeder and auto-discharging system, then 2 workers are ok
Q6: How about the installation?
We will provide the foundation drawings to you after the deal is done and send technical engineer to guide the installation, the commissioning and workers training on your working site
Q7: What about the usage of the oil extracted with this waste tire pyrolysis machine?
The oil from tyres or plastics is mixed oil. It is a good quality furnace oil, used as heating oil.It can be used for some large boilers, like iron and steel plant, bricks factory, cement factory,glass plant and etc
Adres:
No. 49, East Jinshui Road, Zhengzhou, Henan, China
Soort bedrijf:
Handelsbedrijf
Zakelijk Bereik:
Produceren & Verwerken Machine
Certificering Van Managementsysteem:
ISO 9000, ISO 14001, IATF16949
Bedrijfsintroductie:
Henan Jinzhen Industry Co., Ltd. is een professionele leverancier van recyclingmachines en stoomketels voor afvalbanden in China, who is gespecialiseerd in het onderzoek naar pyrolyse-installaties voor afgewerkte olie, schrootband naar olie-pyrolysemachine, afval-pyrolysefabriek voor plastic, rubber pyrolysemachine, destillatiemachine voor afgewerkte olie, destillatieinstallatie voor pyrolyse-olie, gebruikte olie naar dieselmachine, stoomketel, thermische-olieketel. Het zal afvalrubber, afvalplastics en afgewerkte olie als grondstoffen maken om stookolie en diesel te produceren.
Ons bedrijf is opgericht in 2019 en onze fabriek heeft vele jaren geschiedenis in de machinebouw. Gelegen in de buurt van Qingdao haven, genieten we van handige water, land transport. De fabriek is gevestigd in het district Weibin, Xinxiang City, de provincie Henan, China. De fabriek beslaat 12, 000 vierkante meter. Het heeft een uitgebreide kracht van productontwikkeling, productie en verkoop.
Jinzhen Machinery heeft meer dan 125 werknemers in dienst; door de inspanningen van ons gehele personeel zijn we een B machinefabrikant geworden. We hebben voortdurend geprobeerd de productkwaliteit te verbeteren door de Duitse en Japanse technologie te introduceren. Bovendien gebruiken we de beste Duitse ultra-slijtvaste verf, wat ons bedrijf goede technische mogelijkheden geeft. Onze jaarlijkse productiecapaciteit is 8 miljoen van vorig jaar.
Het bedrijf heeft ISO9001 behaald: 2008, CE, BV en kwaliteitsmanagement systeemcertificering. Ons product wordt goed in binnen- en buitenland verkocht. De belangrijkste klanten zijn Polen, Spanje, Griekenland, Filipijnen, Maleisië, Vietnam, Laos, Cambodja, Myanmar, Zuid-Afrika, Ghana, Nigeria, Zambia, enz.