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The HFFL1300* 400 type fast plate (floor) wax machine manual
1 Overview:
The HFFL1300 * 400 type fast plate (floor) seal machine is our company according to the requirements of waterproof flooring industry, machinery to improve the development of the original seal machine. In the solid wax as raw material, sealing wax, environmental protection without excitant smell, in full compliance with national environmental protection requirements, can make the wax infiltration to the floor of the whole notch, improves the water proof performance at the same time, but also conducive to the mosaic floor. The actual specifications according to order subject.
2 The technical parameters:
1) plates (floor) length: 500 ~ 1300mm
2) plates (floor) width: 80 ~ 400mm
3) plates (floor) thickness: 6 ~ 20mm
4) speed: 60 ~ 100 m / min
5) transmission power: 4KW
6) the installed power: 35KW
7) dimensions: 4500 x 900 x 1000mm (long side)
2100 x 1700 x 1000mm (edge)
1300 x 1100 x 1800mm (vacuum wax box)
3 The structure of the machine:
The complete machine is composed of two machines and two vacuum wax box assembly: advanced into the long side seal machines, long edge notch on sheet of wax treatment, and then enter the end edge of wax sealing machine, sealing wax on the end edge of the notch plate. Wax residue wax unwanted by the vacuum pump suction, ensure the seal effect. The whole production line reduces the labor intensity of workers, saving the cost and improving the production efficiency.
long edge seal machine:
Long edge seal machine is composed of four parts: the feed plate silo, wax mechanism, pull plate mechanism, long edge wax box.
1) into the plate silo is composed of right and left baffle and the front baffle plate,used for mass storage need to wax sheet feeding convenient, reduce the labor intensity of the operator.
2) seal mechanism is composed of two sets of left and right sealing wax module, flow control module with a needle, with heating, two press rollers. For plates on both sides of notch sealing wax.
3) pull plate mechanism comprises three rollers, a supporting plate and other components, using belt conveyor. For the transfer of the plate, and by adjusting the speed of a plate, thereby realizing a sheet from the long side to the transition edge.
4) long edge wax box is composed of a bracket and wax for wax production box, storage.
end edge seal machine:
End face seal machine is composed of plate silo, wax, wax box module, transmission mechanism, etc.. The machine adopts a sliding rail frame, adapt to a wide range of plate. The chain of transmission, at both ends of the pressure wheel, ensure smooth running board, to ensure the stable operation of the machine, to improve the accuracy of wax. Adjustable speed.
vacuum wax box:
This production line consists of two vacuum wax box, used for storage of wax for wax production and to the long side box, box end side wax wax. Vacuum wax box is divided into vacuum wax, wax deposit box box two parts.
long sides (edge) circular relationship wax box, vacuum box, wax wax deposit box
Production before long side (the end edge of wax deposit box box) and waxadding solid wax, and then heated, when the wax all liquefy the official start of production. Production by the long side (edge) for wax to the wax wax boxmodule, excess wax module by the vacuum pump to vacuum wax box storage. When the long side (the end edge of wax deposit box) in wax is too little by the multi-stage pump, vacuum wax box storage in the wax is pumped to the long side(edge) wax box; and when the vacuum wax box storing wax is too little, will from the storage box extraction storing wax wax. Installed on the long side through the above action (edge) level controller box and vacuum wax wax box in the realization of the. So keep production operators only need to pay attention to the deposit box liquid wax, timely add solid wax.
wax module principle of work:
The solid wax melting, in order to prevent the cooling solidification, the wax institutions need heating insulation. The use of electrothermalrod for heating module. In order to make the wax completely, evenly coated on the floor of the incision, using and floor board interface consistent module (die), making the module in full contact with the floor incision, after heating the liquid wax module is communicated via hole to the surface in full contact with the floor, make the wax completely coated on the board can make the incision, internal the wax infiltration floor, does not make the cut shape floor to produce change, does not affect the effect of the mosaic floor.
3 The use of operation:
1) Preparation and inspection
Before using the above order placed the reference portfolio machine position, by adjusting the adjusting screw at the bottom of the frame to ensure the surface of a horizontal crossbar work.
Check the parts is loose, found the problem immediately correct. In particular the various heating module side of the thermocouple, must be reliable connection with modules, otherwise it will burn heating plate.
Before turning on power equipment must be reliable grounding, prevent the occurrence of the electric shock accident. Control of each machine connecting line and the electric control cabinet to be connected to reliable. (after the power is switched on, non professionals can not open the cabinet. )
Switch on the power, let the machine slow, observe the walking roller, conveyor belt and conveying chain running direction is correct, the operation there in the abnormal state, after all the normal shutdown.
According to the processing capacity, advance into the solid wax wax amount in each box, open the wax box heating temperature control respectively, recommended setting temperature of 120 DEG C (specific temperature setting according to the wax type). To ensure that the melted wax smoothly from the seal module outflow, heating temperature control must also open the catheter and wax module, to melt the last operation of solid wax residue wax catheter and module after the end of the. Note: during the heating process, should close all valves.
The use of heating time, the long side plate is placed in the bin into production of sheet metal, sheet width adjustment according to the bunker right baffle. Then move the machine piecewise transport, which in turn regulates the height of the roller and the side pressure limit mechanism, ensure the plate can straight conveyor. Continue to move the machine, until the sheet into the end edge sealing wax machine. According to the length of plate, adjust the end edge on both sides of the baffle are respectively the bin and the end edge of movable frame, an adjusting and locking activities after the correct frame. As long as the edge sealing wax machine and the end edge sealing wax machine after adjustment, quick running machine, to ensure correct from the long side plate can fall to the end edge of bin, and the smooth operation of a terminal edge sealing wax machine. Finally, according to the notch sealing wax module, place da plate to the long side of bunker, open conveying, the plates for slow to seal module (long edge and the end edge), regulating module position and lock module, notch so that it is completely stuck the floor.
Prepare necessary wax the floor, must be of the same type, and the notch direction should be the same place.
For the replacement of type of floor wax module, need to make another!
2) all preparation work is completed, open all transportation. Open the wax box valve. The long side bin continued into the plate, low speed running, running to the end of the plates for edge sealing wax wax module and the module, respectively, to open the two seal module control valve, according to the sheet wax, wax flow regulation is good. For stable operation rear can speed up the transmission speed.
4 The matters needing attention:
1) the device must be reliably grounded, and the ground wire and zero line shall not be confused.
2) during the heating process, avoid direct hand contact seal module, prevent scald.
3) wax the floor must be of the same type, and into the notch direction must be consistent with the floor.
4) process equipment operation, it is strictly prohibited to contact all the transmission parts, to prevent scratching.
5) into you must first open the long side plate, conveying, side sealing plate and the long side from motor end sealing motor floor. And the conveying speed plate mechanism should be better than the edge sealing speed, prevent pallets. Plate feeding speed should be slightly faster than the edge sealing speed, prevent the connection plate and the plate is not.
6) boot, first on the wax, wax and wax conduit box module preheating. Preheatingprocess, the valve should be
Closed. Such as preheating after reaching the preset temperature, and then open the gear pump and vacuum pump.
7) off, first turn off the gear pump, none of the vacuum pump, such as wax residue wax catheter and wax module are sucked clean, and then close the vacuum pump. Finally close the heating system.
8) with wax, solid wax wax box in the add to 30 to lower than wax box 50mm, in the production with the consumption of solid wax, wax surface will be gradually reduced, when you have to add the wax surface than the original wax surface low 30mm ~ 50mm, otherwise it will cause the wax box temperature decrease, influence of wax effect, need to pay attention to reinforcing wax.
